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TP-6104
1
1/01
ii
Introduction
Notes
1
2
3
4
5
6
7
8
9
10
11
...
159
160
Engine Model:
1
Generator Models:
1
50 kW (5.0 L)
1
50/60 kW (5.7 L)
1
Table of Contents
3
Table of Contents, continued
4
Introduction
5
TP-6104 11/01ii Introduction
6
SIE-ID = 784228
11
SIE-ID = 784231
13
SIE-ID = 378556
15
Component Locator
17
SIO-ID = 197523
19
SIO-ID = 197712
20
SIO-ID = 348439
21
SIO-ID = 197524
23
Engine Identification
24
Repair Instructions
25
Engine Flywheel Removal
26
SIE-ID = 650059
27
SIE-ID = 650060
27
Water Pump Removal
28
Distributor Removal
31
Intake Manifold Removal
32
SIE-ID = 66690
33
Cylinder Head Removal - Left
34
Cylinder Head Removal - Right
36
J 3049-A
37
Oil Pan Removal
39
Engine Front Cover Removal
40
J 5825-A
41
Camshaft Removal
43
SIE-ID = 24222
45
SIE-ID = 69426
46
Engine Block Plug Removal
47
Cylinder Boring and Honing
52
J 24086-C
54
SIO-ID = 71607
57
Inspection
59
Micrometer Method
63
Clearances – J 43690 Method
64
Fastener Tightening
65
Specifications
65
Plastic Gage Method
71
Fastener
72
Tightening Specifications
72
Camshaft Bearing Removal
77
Camshaft Bearing Installation
78
Cylinder Head Disassemble
84
Grinding
87
J 5802-01
89
SIE-ID = 195354
90
Cylinder Head Assemble
91
SIO-ID = 411464
92
Oil Pump Disassemble
93
Oil Pump Assemble
95
Cautions and Notices
102
Fastener Notice
104
SIE-ID = 784240
108
Thread Repair
109
Service Prior to Assembly
111
J 36660-A
115
Installation
118
J 23523-F
129
Valve Rocker Arm and Push Rod
136
Valve Lash Adjustment
137
Intake Manifold Installation
138
Distributor Installation
140
Valve Rocker Arm Cover
144
Installation - Right
144
Water Pump Installation
144
Description and Operation
148
New Product Information
149
Lubrication Description
150
Cleanliness and Care
151
Replacing Engine Gaskets
151
Assembling Components
152
Sealant Types
152
Aerobic Type Room Temperature
152
Vulcanizing (RTV) Sealant
152
Separating Parts
153
Tools and Equipment
153
Special Tools and Equipment
154
2002 - Unit Repair
157
TP-6104 11/01a
160
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